Product Markets
Cheyenne - The primary market for the
Cheyenne Refinery's refined products is the eastern slope of the
Rocky Mountains, which includes Colorado and Wyoming. This is
a fast growing market that has experienced a growth rate far superior
to the national average. Our Cheyenne plant sells three-quarters
of its gasoline in Colorado and over one-half of its diesel in
Wyoming - much of it directly from the plant site, which saves
transportation costs. Gasoline and diesel crack spreads were lower
in 1999 than in 1998 primarily due to higher crude oil costs which
also negatively impacted asphalt margins, which were a major contribution
to profitability in 1998. Frontier is a wholesaler of its products
with no retail outlets, but is a branded representative for CITGO
and can offer the CITGO brand to its independent retailers who
seek relationships with branded suppliers. In July 1999, Frontier
announced a new Frontier branding program to accommodate the smaller,
independent gasoline marketer. Frontier's "raring horse" logo
is very much a part of the western heritage and is readily recognized
throughout Frontier's marketing area. This branding program is
an excellent way to improve our market presence and maintain market
share. The ability to offer the CITGO and our Frontier branding
programs enables Frontier to cover a wide range of store sizes
and gasoline volumes.
El Dorado - The primary markets for the El Dorado Refinery's
refined products are Colorado and the Plains States, which includes the Kansas City
metropolitan area. The Refinery's primary products - gasoline,
diesel and jet fuel - are shipped mainly via pipeline: the Chase
pipeline to Denver, the Williams pipeline serving the entire mid-continent
area, the KCPL pipeline serving the Kansas City area, and the
Kaneb pipeline north to the central and northern Plains States.
As part of the acquisition of the El Dorado Refinery, we entered
into a 15-year refined product offtake agreement with Equiva Trading
whereby the El Dorado Refinery will sell its gasoline, diesel
and jet fuel to Equiva at market-based prices. Beginning in 2000,
we will retain and market ourselves a portion of the Refinery's
gasoline and diesel production. The amount retained will increase
by 5,000 bpd each year for ten years, beginning at 5,000 bpd in
2000, rising to 50,000 bpd in 2009 and remaining at that level
through the term of the contract. The agreement provides for a
guaranteed customer for products, while at the same time allowing
Frontier to build our volumes over time as we cultivate markets.
Crude Oil Supply
Frontier Refining - Frontier's 41,000
bpd per day refinery in Cheyenne is a complex facility that has
a significant advantage over other less complex refineries because
of its ability to use up to 100% heavy crude oil, which generally
has a substantially lower cost than lighter, lower-sulfur crude
oils. This is primarily due to Cheyenne's coking unit, which provides
significant upgrading capacity, and to Cheyenne's extensive hydrotreating
and sulfur-removal processes. Cheyenne is 80 miles southwest of
Guernsey, Wyoming, the main hub and crude oil trading center for
the Rocky Mountain region. We transport the majority of the crude
oil purchased at Guernsey to the Cheyenne Refinery through the
Centennial pipeline. Heavy crude oil purchased is primarily locally
produced Wyoming general sour and imported Canadian heavy crude
oil, which is supplied through the Express pipeline, which runs
from Hardisty, Alberta and connects at Guernsey to Frontier's
own crude supply system. The light/heavy crude oil spread for
the Cheyenne Refinery declined to $2.17 per barrel for 1999, down
from $4.15 per barrel in 1998. The combination of high crude oil
prices and a narrow light/heavy spread created unfavorable crude
economics for the Cheyenne Refinery. Expressed as a percentage
of the total crude oil charge, the Cheyenne Refinery heavy crude
utilization rate decreased to 87% in 1999 compared to 94% in 1998.
Beginning in late 1999 and continuing into the first of the year
2000, the light/heavy crude oil spread has widened substantially
and should that trend continue, our relative crude oil costs will
improve greatly.
El Dorado Refinery - The El Dorado Refinery's crude oil
charge is obtained from a variety of sources - Texas, locally
produced Kansas crude, Latin America, North Sea, Middle East and
other sources. A variety of crudes can be run because of the high
complexity of the plant - it has a 13.0 Nelson rating which is
the highest in the Plains States - and can use several different
heavy crudes, which are more economical than sweet crudes. El
Dorado is 125 miles north of Cushing, Oklahoma, the major crude
oil hub in the nation, and is supplied by the Osage pipeline directly
from Cushing. The Cushing hub is supplied by the Seaway pipeline,
which runs from the Gulf Coast, the Basin Pipeline, which runs
through Wichita Falls from West Texas, and the Mobil pipeline,
which originates at the Gulf Coast and connects to the Basin pipeline
at Wichita Falls. The remainder of our crude charge is transported
to the Refinery through Kansas gathering system pipelines. The
current Seaway pipeline expansion from 225,000 barrels per day
to 350,000 barrels per day will provide the El Dorado Refinery
with significantly greater access to crude oil
from the Gulf Coast, including less expensive heavy South American
crude. We have entered into a one-year renewable foreign crude
oil supply agreement with Equiva Trading whereby we may purchase
some or all of El Dorado's crude oil charge from Equiva, although
we are not obligated to do so. We intend to use Equiva's worldwide
network to acquire foreign crude oil while purchasing domestic
and Canadian crude from other suppliers.
Operations &
Capital Expenditures
Cheyenne - In 1999 the Cheyenne Refinery
had a record charge rate, which includes light crude oil, heavy
crude oil and other feed and blend stocks of 42,577 bpd compared
to 40,386 bpd in 1998. Gasoline yields averaged 16,889 bpd (or
41% of the product mix) in 1999 versus 15,738 bpd in 1998 and
diesel yields averaged 12,670 bpd (or 31% of the product mix)
compared to 13,097 bpd in 1998. Asphalt production averaged 6,103
bpd in 1999 versus 4,832 bpd last year. The Cheyenne Refinery
operating expense per barrel decreased $.25 per barrel to $2.77
per barrel in 1999 due to a major review of operating costs, resulting
in improved practices that led primarily to lower maintenance
costs and lower chemical usage. The 1999 operating cost was calculated
without freight expense, which is now treated as a material cost
(standard industry practice), and the 1998 operating expense per
barrel has been restated to reflect the same.
Capital expenditures for the year 1999 at
the Cheyenne Refinery were approximately $8 million and for 2000
we anticipate a capital budget of approximately $7 million plus
$2 million to buy out the lease of our state-of-the-art
control systems. After Frontier acquired the Cheyenne Refinery
in late 1991, significant capital expenditures were made to improve
the reliability and 0afety of the operation. Frontier is now able
to focus on payout projects and is allocating more of its capital
budget in this area. In 2000, approximately $2.4 million of the
total capital budget is for payout items, most of which are in
energy-saving cost reduction projects.
El Dorado - For the period November
17, 1999 through December 31, 1999, the El Dorado Refinery had
a charge rate of 118,241 bpd. Gasoline yields averaged 65,163
bpd (or 57% of the product mix) and diesel yield averaged 37,881
bpd (or 33% of Uhe product mix). The El Dorado Refinery operating
expense for the period was $2.52 per barrel.
For the calendar year 1999, the El Dorado
Refinery set a number of key operational records. The crude charge
rate was 103,600 bpd compared to the previous high of 96,573 bpd
in 1998. Records were achieved in both gasoline and diesel production.
Gasoline yields averaged 62,620 bpd versus 58,666 bpd in 1998
and diesel 38,946 bpd compared to 36,652 bpd in 1998. The Refinery
set new monthly gasoline production records in seven months during
1999 and in eight months for diesel.
El Dorado's capital expenditures for the
year 2000 should be approximately $4 million. Of this amount,
$1.5 million will be spent on Oayout projects. The maintenance
capital requirements of the El Dorado Refinery are relatively
low due to capital spending made by prior owners during the past
decade. Going forward, we will evaluate more payout capital projects.